Cogeneration plant in SEAT Martorell

SEAT MARTORELL

Applications

Tecnology

Combined cycle gas turbine

Power Range

From 10 to 25 MW

Fuel

Natural Gas

Country

Spain

City

Barcelona

Project

Refurbishment and extension of the existing cogeneration plant of SEAT in its factory in Martorell, which was based on a combined cycle, with a 12.3 MW gas turbine and a 7.5 MW steam turbine. The refurbishment consisted on:

  • Replacement of the gas turbine by a new one with higher power (14.6 MW). The different flow and temperature conditions of the new gas turbine exhaust gases resulted in an increase in steam production (from 17.5 t/h to 21.5 t/h).
  • The steam turbine and the existing heat recovery steam generator HRSG (consisting of super-heater, vaporizer and economizer) remained unchanged.
  • A new afterburner was installed to replace the existing one. The new one was less powerful but allowed the same maximum steam flow rate generation (55 t/h), since the existing afterburner produced unusual CO concentrations when working at high loads.
  • Replacement of the existing gases bypass of the HRSG because it presented some gas leaks and the drive shafts presented reliability problems in its manoeuvring.
  • In the existing HRSG a new heat recovery exchanger after the economizer was installed to generate hot water that was used to produce cold water with a new absorption chiller.
  • A new NOx continuous monitoring system of exhaust gases was installed.
  • All works required to properly implement all changes in the plant were made.

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